All about civil construction knowledge- PARAM VISIONS

Bar bending schedule (BBS) of a pile foundation.(Type-1) / How to calculate the cutting length & weight of rebar's in pile foundation.

 Let us make BBS of the pile in a triangular pile cap foundation as shown below.







Given data:

Length of pile = 8000mm.=8m.

Diameter of pile = 300mm = 0.3m

Clear cover = 50mm 

Pitch = 150 mm. = 0.15m

The diameter of helical stirrup bar = 8mm.= 0.008m.

Main reinforcement. = 12mm.∅ -6 nos.

Master ring =12∅ @ 1500 c/c

Development length Ld = 550mm.

Bottom anchorage = 150mm.


Calculation:

A. Cutting length:

1. Main reinforcement:





The cutting length of the reinforcement bar

= [ pile depth + development length + bottom anchorage - clear cover - ( 90° bend + 45° bend)]

= [ 8000mm. + 550mm. + 150mm. - 50mm. - ( 2d + 1d )]

= [ 8650mm.- ( 2 × 12mm. + 1 × 12mm.)]

= 8614mm.

= 8.61m.< 12m.

Hence no lapping is required.


2. Master ring:




The cutting length of the master ring 

= [2πr + hook length]

Here,

The radius of the master ring r

= [pile dia. - {2nos. × (clear cover + spiral stirrup bar dia. + rebar dia.+(1/2 × master ring bar dia.)}] ÷2

=[300mm. - {2nos.× (50mm. +8mm. + 12mm.+ ( 1/2 × 12mm.)}]  ÷2 

= [300mm. - {2nos. × 76mm.}] ÷2 

= [148mm] ÷2 

= 74mm.


The cutting length of the master ring

= [ (2 × 3.142 × 74mm.) + (10d)]

= [ (465.02mm) + (10 × 12mm)]

= 585.02mm.

= 0.585m.


3. Spiral stirrup or helix:

The cutting length of the spiral stirrup is calculated by the formula

 = n√C2 + P2

Where,

n = no. of turns.

C = circumference of the stirrup.

P = pitch.


. Number of turns ( n )

      = [{( length of pile - clear cover) ÷ pitch } + no. of closure rings] 

      =  [ {(8000mm. - 50mm.) ÷ 150mm } + 2 ]

      = [53 + 2]

      = 55 nos.

Note: Here, no 2 i.e. added denotes the closure rings at the top & bottom of the helical stirrup as shown in the below drawing.





Circumference of the helical stirrup ( C )

      = πD or 2πr

Here,

     r = [(diameter of pile ) - (2 nos.× clear cover ) - (2nos. ×1/2 × dia. of the spiral stirrup bar )]  ÷ 2

    r = [(300mm ) - ( 2nos. × 50mm ) - (2nos. × 1/2 × 8mm )]  ÷ 2

         = [300mm - 100mm -8mm]  ÷ 2

         = [192mm]  ÷ 2

         = 96mm. 

         = 0.096m.


Circumference of the helical stirrup

  C = 2πr

      = [2 × 3.142 × 0.096 m.]

     = 0.603 m.


The cutting length of the helical stirrup or spiral stirrup 

   = n√C2 + P2

   = 55 × 0.6032 + 0.152

  = 55 ×  0.364 + 0.0225

 = 55 × 0.386

 = 55 × 0.621

 = 34.17m > 12m.


To get the exact cutting length of the spiral stirrup bars, we have to add lap length, as the length of an individual bar is limited to 12m.

Let us provide a lap length of 50d, where d = diameter of the helical bar.


Number of lapping required

 = [Calculated length of the helical bar ÷ length of a single bar.]

 = [34.17m ÷ 12m]

 = 2.84 say 3nos.


The total length of the helical stirrup bar required in a pile

 = [ calculated cutting length of the bar + ( no. of lapping × lap length )]

= [34.17m. + ( 3 nos. × 50d )]

= [34.17m. + ( 3 × 50 × 0.008m. ) ]

= [34.17m. + 1.2m.]

35.37m.


Go through the article👇

👀. Why do we have to break pile head after casting?/ Reason for breaking the pile head till cutoff level.


B. No of master ring:

No. of master ring required

       = [{( length of pile - clear cover) ÷ c/c distance } + 1] 

      =  [ {(8000mm. - 50mm.) ÷ 1500mm } + 1 ]

      = [5.3 + 1]

      = 6.3 nos. say  7 nos.


Now, let us prepare a BBS table for a single pile.

Sl. No.

Type of Bar

Dia.

in mm.

Nos.

Length

in m.

Total length

in m.

Weight

in Kg/m.

Total

 bar wt.

in kg.

1.

Main reinforcement.

12

6

8.61

51.66

0.888

  45.87

2.

Helical stirrup.

8

1

35.37

35.37

0.395

  13.97

3.

Master ring.

12

7

0.585

 4.095

0.888

    3.64

4.

       Total weight of steel bars =

  63.48

5.

         Add 3% wastage =

     1.90

6.

The grand total wt. of rebar's =

 65.38

 



Continued 👉 Type-2

Thank you for going through these calculation steps. Have a good day 😄.



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